Energy Analysis and Remixing Effect of Thermal Coupling Petlyuk Column for Natural Gas Liquid (NGL) Fractionation Train

*Rohani Mohd Zin scopus  -  Chemical Engineering Faculty, Universiti Teknologi MARA (UiTM), 40700 Shah Alam, Selangor, Malaysia
Mohd Ammar Abidin  -  Chemical Engineering Faculty, Universiti Teknologi MARA (UiTM), 40700 Shah Alam, Selangor., Malaysia
Munawar Zaman Shahruddin  -  Chemical Engineering Faculty, Universiti Teknologi MARA (UiTM), 40700 Shah Alam, Selangor., Malaysia
Received: 25 Sep 2020; Revised: 5 Feb 2021; Accepted: 14 Feb 2021; Published: 1 Aug 2021; Available online: 18 Feb 2021.
Open Access Copyright (c) 2021 The Authors. Published by Centre of Biomass and Renewable Energy (CBIORE)
Creative Commons License This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

Citation Format:
Abstract

In this work, a non-conventional distillation sequence with thermal coupling (Petlyuk Column) was presented as a technique to perform the separation of the NGL consist of ethane, propane, butane or other higher alkanes. The improvements were investigated through the energy analysis and remixing effect. From the result obtained, it was found that the Petlyuk arrangement consumes less amount of energy and able to reduce the remixing effects as compared to the conventional column sequencing. The Petlyuk arrangement saved about 44.49% and 12.83% in terms of cooling and heating duty, respectively. The overall annual energy saving shown by this arrangement is 39.22%. This arrangement proved to be able to prevent the remixing effect occurrence that contributes to thermal and separation inefficiency. The desired separation efficiency also obtained by this arrangement as all the product specifications are met. The ability in avoiding remixing effect by the Petlyuk column permits a significant reduction in CO2 emission with an average of 29.43 % of each equipment involved. Hence, it can be concluded that the Petlyuk arrangement model is a better alternative to be implemented in the NGL fractionation train.

Keywords: distillation; fractionation train; thermal coupling; Petlyuk column; remixing effect

Article Metrics:

Article Info
Section: Original Research Article
Language: EN
In Vol 10, No 3 (2021): August 2021 (In progress)
Statistics: 86 29
Others articles
Development of Briquette from Coir Dust and Rice Husk Blend: An Alternative Energy Source Potency of Solar Energy Applications in Indonesia Study of Fabricated Solar Dryer of Tomato Slices under Jordan Climate Condition Modeling and PSO optimization of Humidifier-Dehumidifier desalination Pre-treatment of Used-Cooking Oil as Feed Stocks of Biodiesel Production by Using Activated Carbon and Clay Minerals Performance of Loaded Thermal Storage Unit with a Commercial Phase Change Materials based on Energy and Exergy Analysis
  1. Agrawal, R. (1996) Synthesis of Distillation Column Configurations for the Multicomponent Separation. Ind. Eng. Chem. Res. 35: 1059-1071; https://doi.org/10.1021/ie950323h
  2. Agrawal, R. (2003) Synthesis of Multicomponent Distillation Column Configurations. AIChE J. 49(2): 379; https://doi.org/10.1002/aic.690490210
  3. Annakou, O., Meszaros, A., Fonyo, Z. and Mizsey, P. (1996) Operability Investigation of Energy Integrated Distillation Schemes. Hungarian Journal of Industrial Chemistry: 155-160
  4. Biegler L. T., Grossmann I. E, Westerberg A.W., (1997). Systematic Methods of Chemical Process Design. Prentice Hall
  5. Caballero, J. A & Grossmann, I.E. (2004) Design of distillation sequences: from conventional to fully thermally coupled distillation systems. Comp. Chem. Eng. 28: 2307-2329. https://doi.org/10.1002/aic.690180510
  6. Chemmangattuvalappil N. & Chong S. (2017) Chapter 11 -Basics of Process Simulation with Aspen HYSYS. Editor(s): DCY Foo, N Chemmangattuvalappil, DKS Ng, R Elyas, CL Chen, RD Elms, HY Lee, IL Chien, S Chong, CH Chong. Chemical Engineering Process Simulation, Elsevier, 233-252
  7. Chowdhury N.B, Hasan Z., Biplob A. H. M. (2011). HYSYS Simulation of a Sulfuric Acid Plant and Optimization Approach of Annual Profit. Journal of Science 179 Vol. 2, No. 4, ISSN 2324-9854, World Science Publisher, United States
  8. Devold, H. (2009) Oil and Gas Production Handbook. An Introduction to Oil and Gas Handbook. ABB AS. Second Edition
  9. Dwivedi D, Halvorsen IJ, Skogestad S. (2013) Control Structure Selection for Three-Product Petlyuk (dividing-wall) Column. Chemical Engineering and Processing: Process Intensification. 64: 57-67; https://doi.org/10.1016/j.cep.2012.11.006
  10. Egger T., Hiller C., Fieg G., (2018) Experimental Studies of a Petlyuk Column and Validation of a Non-Equilibrium Stage Model. Chemical Engineering & Technology 41 (2018): 827-835. https://doi.org/10.1002/ceat.201700515
  11. Errico M., Pirellas P., ROng BG, Segovia-Hernandez JG. (2015) Design and Optimization of Intensified Quaternary Petlyuk Configuration. 12th International Symposium on Process Systems Engineering and 25th European Symposium on Computer Aided Process Engineering. Elsevier. 1368-1372. https://doi.org/10.1016/B978-0-444-63577-8.50073-5
  12. Essam Bahnassi, Abdul Rahman Khouri, Alderton, P. and Fleshman, J. (2005) Achieving Product Specifications for Ethane Through to Pentane Plus from NGL Fractionation Plants. AIChE Fall Conference
  13. Fidkowski, T.F. (2006) Distillation Configurations and Their Energy Requirements, AIChE J. 52: 2098-2106; https://doi.org/10.1002/aic.10803
  14. Gadalla M, Retrofit Design of Heat-Integrated Crude Oil Distillation Systems, PhD Thesis, UMIST, Manchester, UK, 2003
  15. Hernandez, S. & Jimenez, A. (1999) Controllability Analysis of Thermally Coupled Distillation Systems. Ind. Eng. Chem. Res. 38: 3957-3963; https://doi.org/10.1021/ie060635s
  16. Hoseinzadeh S., Ghasemi M.H., Heyns P. S. (2020a) Application of Hybrid Systems in Solution of Low Power Generation at Hot Seasons for Micro Hydro Systems. Renewable Energy Volume 160, November 2020, Pages 323-332 https://doi.org/10.1016/j.renene.2020.06.149
  17. Hoseinzadeh S., Yargholi R., Kariman H., Heyns P. S. (2020b) Exergoeconomic Analysis and Optimization of Reverse Osmosis Desalination Integrated with Geothermal Energy. Environmental Progress & Sustainable Energy 39(5). https://doi.org/10.1002/ep.13405
  18. Hoseinzadeh S., Zakeri M.H., Shirkhani A., Chamkha A.J. (2019) Analysis of Energy Consumption Improvements of a Zero-Energy Building in a Humid Mountainous Area. Journal of Renewable Sustainable Energy11, 015103. https://doi.org/10.1063/1.5046512
  19. Humphrey, J.L. and Keller, G.E. (1997) Separation Process Technology. McGraw-Hill, New York
  20. Kariman H., Hoseinzadeh S., Heyns P. S. (2019) Energetic and Exergetic Analysis of Evaporation Desalination System Integrated with Mechanical Vapor Recompression Circulation. Case Studies in Thermal Engineering 16 (2019) 100548. https://doi.org/10.1016/j.csite.2019.100548
  21. Lucero-Robles E.,Gómez-Castro F. I, Ramírez-Márquez C., Segovia-Hernández J.G., Petlyuk Columns in Multicomponent Distillation Trains: Effect of its Location for the Separation of Hydrocarbon Mixtures. Chemical Engineering & Technology, 2016, 39(12): 2207-2216. https://doi.org/10.1002/ceat.201600152
  22. Manley, D. B. (1996) Distillation of Natural Gas Liquid. Proceedings of the 1996 Annual Convention, Gas Processors Association: 67-74
  23. Matla-González D., Urrea-García G., Alvarez-Ramirez J., Bolaños-Reynoso E., Luna-Solano G. (2013) Simulation and control based on temperature measurements for Petlyuk distillation columns. Asia-Pac. J. Chem. Eng. 2013; 8: 880-894. https://doi.org/10.1002/apj.1733
  24. Nath, R. & Motard, R. L. (1981) Evolutionary Synthesis of Separation Processes. AIChE J. 27(4): 578. https://doi.org/10.1002/aic.690270407
  25. Oyegoke T & Dabai F. (2018) Techno-Economic Feasibility Study of Bioethanol Production from a Combined Cellulose and Sugar Feedstock in Nigeria: 1-Modeling, Simulation and Cost Evaluation. Nigerian Journal of Technology. 37: 913-920; https://doi.org/10.4314/njt.v37i4.8
  26. Petlyuk, F.B., Platonov, V.M., Slavinskii, D.M. (1965) Thermodynamically optimal method for separating multicomponent mixtures. International Chem. Eng. 5: 555-561
  27. Ramirez-Corona N., Jimenez-Gutierrez A., Castro-Aquero A., Rico-Ramirez C. (2010) Optimum Design of Petlyuk and Divided-Wall Distillation Systems using a Shortcut Model. Chemical Engineering Research and Design. 88: 1405-1418. https://doi.org/10.1016/j.cherd.2010.02.020
  28. Shahruddin, M.Z., Tan X., Rahimi A.N., Zubir M.A., Islam Zahran M.F., Ibrahim K.A., Abd Hamid M.K., (2019) Thermal Pinch Analysis Application on Distillation Columns Sequence of 5-Component Alcohol Mixture, Chemical Engineering Transactions, 72, 271-276; https://doi.org/10.3303/CET1972046
  29. Smith R, Delaby O, 1991. Targeting Flue Gas Emissions. Transactions of IChemE November; Part A (69):493–505. ISSN 0263-8762
  30. Strausa J. and Skogestada S. (2016). Minimizing the Complexity of Surrogate Models for Optimization. Computer Aided Chemical Engineering, Volume 38, 2016, 289-294. https://doi.org/10.1016/B978-0-444-63428-3.50053-9
  31. Sultana ST & Ruhul Amin M., (2011) Aspen-HYSYS Simulation of Sulfuric Acid Plant. Journal of Chemical Engineering. 26: 47-49; https://doi.org/10.3329/jce.v26i1.10182
  32. Thompson, R. W. & King, C. J. (1972) Systematic Synthesis of Separation Schemes. AIChE J. 18(5): 941
  33. Triantafyllou, C. & Smith, R. (1992) The design and optimization of fully thermally coupled distillation columns. Chem. Eng. Res. Des. 70: 118-132
  34. Trupti A., Tyagee C., Manali K., Walker S. (2012) Simulation of Process Equipment by Using HYSYS. International Journal of Engineering Research and Applications. 41-44; https://doi.org/10.13140/RG.2.1.4186.9289
  35. Underwood T., Erastova V., Cubillas P., Greenwell HC (2015) Molecular Dynamics Simulations of Montmorillonite-Organic Interactions under Varying Salinity: An Insight into Enhanced Oil Recovery. The Journal of Physical Chemistry C., 119: 7282-7294; https://doi.org/10.1021/acs.jpcc.5b00555
  36. Underwood, A. J. V. (1946) Fractional Distillation of Multicomponent Mixtures Calculation of Minimum Reflux Ratio. J. Inst. Petrol: 32, 614. https://doi.org/10.1021/ie50480a044
  37. Zin R.M., Salleh R., Sazali R.A., Kassim N.Z., (2011) Energy Efficiency in Natural Gas Processing Plant via Adoption of Complex Column (Petlyuk Column) for Sustainable Environment. 3rd International Symposium & Exhibition in Sustainable Energy & Environment. 36-41. https://doi.org/10.1109/ISESEE.2011.5977105

Last update: 2021-03-01 11:41:36

No citation recorded.

Last update: 2021-03-01 11:41:36

No citation recorded.
Copyright (c) 2021 The Authors. Published by Centre of Biomass and Renewable Energy (CBIORE)
Creative Commons License This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

This journal provides immediate open access to its content on the principle that making research freely available to the public supports a greater global exchange of knowledge. Articles are freely available to both subscribers and the wider public with permitted reuse.

All articles published Open Access will be immediately and permanently free for everyone to read and download. We are continuously working with our author communities to select the best choice of license options: Creative Commons Attribution-ShareAlike (CC BY-SA). Authors and readers can copy and redistribute the material in any medium or format, as well as remix, transform, and build upon the material for any purpose, even commercially, but they must give appropriate credit (cite to the article or content), provide a link to the license, and indicate if changes were made. If you remix, transform, or build upon the material, you must distribute your contributions under the same license as the original.