skip to main content

STRATEGI TOTAL PRODUCTIVE MAINTENANCE UNTUKMENINGKATKAN OEE DI INDUSTRI: SYSTEMATIC LITERATUR REVIEW

*Muhammad Fatkhur Rohman orcid  -  Universitas Riau Kepulauan, Indonesia
Hery Irwan orcid scopus  -  Universitas Riau Kepulauan, Indonesia

Citation Format:
Abstract

Masalah kerusakan mesin yang berulang dan rendahnya efisiensi proses produksi masih menjadi tantangan utama dalam industri manufaktur. Untuk mengatasi hal ini, Total Productive Maintenance (TPM) diterapkan sebagai pendekatan strategis untuk meningkatkan efektivitas dan produktivitas peralatan. Artikel ini menyajikan tinjauan literatur sistematis terhadap 50 artikel ilmiah yang diterbitkan antara tahun 2018 hingga 2024, yang membahas praktik penerapan TPM di berbagai sektor industri. Mayoritas studi menggunakan Overall Equipment Effectiveness (OEE) sebagai parameter utama untuk mengukur keberhasilan TPM, dengan rata-rata peningkatan OEE sebesar 10% hingga 30%. Namun, ditemukan pula berbagai hambatan, terutama pada sektor UKM, seperti keterbatasan anggaran, kurangnya pelatihan teknis, serta rendahnya kesadaran manajemen terhadap pentingnya pemeliharaan. Selain itu, distribusi literatur masih berfokus pada industri skala menengah dan besar, sedangkan penelitian yang fokus pada UKM masih sangat terbatas. Dengan demikian, terdapat peluang besar untuk mengembangkan model implementasi TPM yang lebih sederhana, adaptif, dan sesuai dengan keterbatasan sumber daya UKM. Kajian ini diharapkan dapat menjadi dasar bagi pengembangan kebijakan, pelatihan, dan strategi implementasi TPM yang lebih inklusif dan aplikatif di masa mendatang.

 

Abstract

[Total Productive Maintenance Strategy for Improving OEE in Industry: A Systematic Literature Review] The problem of repeated machine breakdowns and low efficiency of the production process is still a major challenge in the manufacturing industry. To address this, Total Productive Maintenance (TPM) is applied as a strategic approach to improve equipment effectiveness and productivity. This article presents a systematic literature review of 50 scientific articles published between 2018 and 2024 that discuss the practice of implementing Total Productive Maintenance (TPM) in various industrial sectors. The majority of studies used Overall Equipment Effectiveness (OEE) as the primary parameter to measure the success of Total Productive Maintenance (TPM), with an average OEE improvement of 10% to 30%. However, various barriers were found, especially in the SME sector, such as budget constraints, lack of technical training, and low management awareness of the importance of maintenance. In addition, the distribution of literature still focuses on medium and large-scale industries, while research focusing on SMEs is still very limited. Thus, there is a great opportunity to develop a TPM implementation model that is simpler, adaptive, and suited to the limited resources of SMEs. This study is expected to serve as a basis for the development of more inclusive and applicable TPM policies, training, and implementation strategies in the future.

Keywords: Total Productive Maintenance; Overall Equipment Effectiveness; 8 TPM Pillars

Fulltext View|Download
Keywords: Total Productive Maintenance; Overall Equipment Effectiveness; 8 Pilar TPM

Article Metrics:

  1. Abbas, B. A. H., Bahia, T. H. A., & Mahmood, Y. R. (2021). The role of total productivity maintenance in improving the overall equipment efficiency: a case study. Multicultural Education, 7(5), 164. https://doi.org/10.5281/zenodo.4750701
  2. Adesta, E. Y. T., Prabowo, H. A., & Agusman, D. (2018). Evaluating 8 pillars of Total Productive Maintenance (TPM) implementation and their contribution to manufacturing performance. IOP Conference Series: Materials Science and Engineering, 290, 012024. https://doi.org/10.1088/1757-899X/290/1/012024
  3. Adesta, E. Yulian Triblas, & Prabowo, H. A. (2018). Total Productive Maintenance (TPM) implementation based on lean manufacturing tools in Indonesian manufacturing industries. Int. J. Eng. Technol, 7(3.7), 156–159. https://doi.org/http://dx.doi.org/10.14419/ijet.v7i3.7.16261
  4. Adhiutama, A., Dermawan, R., & Fadhila, A. (2020). Total Productive Maintenance on the Airbus Part Manufacturing. Jurnal Bisnis Dan Manajemen, 21(1), 3–15. https://doi.org/https://dx.doi.org/10.24198/jbm.v21i1.280
  5. Adzrie, M., & Armi, M. A. S. M. (2021). The Awareness of Lean Manufacturing Implemented Practices in SME in Sabah State: TQM And TPM Practices Approach. Journal of Physics: Conference Series, 1878(1), 012002. https://doi.org/10.1088/1742-6596/1878/1/012002
  6. Agung, F. Y., & Siahaan, A. (2020). Overall Equipment Effectiveness (OEE) through Total Productive Maintenance (TPM) Practices: A Case Study in Chemical Industry. Emerging Markets: Business and Management Studies Journal, 7(1), 23–36. https://doi.org/10.33555/ijembm.v7i1.124
  7. Ali, A. Y. (2019). Application of total productive maintenance in service organization. International Journal of Research in Industrial Engineering, 8(2), 176–186. https://doi.org/10.22105/riej.2019.170507.1076
  8. Ananta, R. (2017). Analisis Penerapan Total Productive Maintenance (TPM) Menggunakan Overall Equipment Effectiveness (OEE): Studi Pada PT Kalbe Farma Tbk. Universitas Gadjah Mada, Yogyakarta
  9. Atul Pandey, Susheel Malviya, & Sachin Jain. (2019). Implemented the Overall Equipment Effectiveness (OEE) by the techniques of Total Productive Maintenance (TPM) in MSE’s- A case study. International Journal of Advance Research, Ideas and Innovations in Thecnology, 5(1), 503–511
  10. Badiea, A. M., Wael, B. A., & Adel, A. A. (2023). Implementing Total Productive Maintenance in Yemeni Company for Industry and Commerce (YCIC): Case Study. Advances in Image and Video Processing, 11(2). https://doi.org/10.14738/aivp.112.12966
  11. Cahyono, S. D., & Budiharti, N. (2020). Implementasi Total Productive Maintenance pada Mesin Press Dryer di PT. Tri Tunggal Laksana. Industri Inovatif: Jurnal Teknik Industri, 10(2), 75–81. https://doi.org/10.36040/industri.v10i2.2827
  12. Díaz-Reza, J. R., García-Alcaraz, J. L., Avelar-Sosa, L., Mendoza-Fong, J. R., Sáenz Diez-Muro, J. C., & Blanco-Fernández, J. (2018). The Role of Managerial Commitment and TPM Implementation Strategies in Productivity Benefits. Applied Sciences, 8(7), 1153. https://doi.org/10.3390/app8071153
  13. Edward, J. G. (2021). Implementation of Total Productive Maintenance with Overall Equipment Effectiveness (OEE) Method to Determine Maintenance Strategy for Digester Plant Machines (Case Study of PT. Toba Pulp Lestari, Tbk). International Journal of Mechanical Computational and Manufacturing Research, 10(3), 101–110. Retrieved from https://trigin.pelnus.ac.id/index.php/Computational/article/view/25
  14. Fam, S. F., Prastyo, D. D., Loh, S. L., Utami, S., & Yong, D. H. Y. (2018). Total Productive Maintenance Practices in Manufacture of Electronic Components & Boards Industry in Malaysia. Journal of Telecommunication, Electronic and Computer Engineering (JTEC), 10(2–8), 97–101. Retrieved from https://jtec.utem.edu.my/jtec/article/view/4467
  15. Fam, S.-F., Loh, S. L., Haslinda, M., Yanto, H., Mei Sui Khoo, L., & Hwa Yieng Yong, D. (2018). Overall Equipment Efficiency (OEE) Enhancement in Manufacture of Electronic Components & Boards Industry through Total Productive Maintenance Practices. MATEC Web of Conferences, 150, 05037. https://doi.org/10.1051/matecconf/201815005037
  16. Gallesi-Torres, A., Velarde-Cabrera, A., León-Chavarri, C., Raymundo-Ibañez, C., & Dominguez, F. (2020). Maintenance Management Model under the TPM approach to Reduce Machine Breakdowns in Peruvian Giant Squid Processing SMEs. IOP Conference Series: Materials Science and Engineering, 796(1), 012006. https://doi.org/10.1088/1757-899X/796/1/012006
  17. Gherghea, I. C., Bungau, C., Indre, C. I., & Negrau, D. C. (2021). Enhancing Productivity of CNC Machines by Total Productive Maintenance (TPM) implementation. A Case Study. IOP Conference Series: Materials Science and Engineering, 1169(1), 012035. https://doi.org/10.1088/1757-899X/1169/1/012035
  18. Gusminto, E. B., Mahardika, M. N., Fadah, I., Handriyono, Wilantari, R. N., Apriono, M., & Wardayati, S. M. (2024). Analysis of Total Productivity Maintenance to Increase Batching Plant Machine Productivity at Moving Plant PT Adhi Persada Beton in Yogyakarta. https://doi.org/10.2991/978-94-6463-585-0_24
  19. Guszahari, A., Nuryanto, U. W., & Handayani, Y. S. (2024). The Effect of Total Productive Maintenance and Reliability Centered Maintenance on Operational Performance through Overall Equipment Effectiveness of Power Plant at PT PLN Indonesia Power UBP PLTU Banten 1 Suralay. Indonesian Interdisciplinary Journal of Sharia Economics (IIJSE), 7(3), 8204–8225. https://doi.org/https://doi.org/10.31538/iijse.v7i3.5876
  20. Habidin, N. F., Hashim, S., Fuzi, N. M., Salleh, M. I., Mustaffa, W. S. W., & Hudin, N. S. (2019). The Implementation of Total Productive Maintenance in Malaysia Automotive Industry. Research in World Economy, 10(5), 89. https://doi.org/10.5430/rwe.v10n5p89
  21. Hallioui, A., Herrou, B., Katina, P. F., Santos, R. S., Egbue, O., Jasiulewicz-Kaczmarek, M., … Marques, P. C. (2023). A Review of Sustainable Total Productive Maintenance (STPM). Sustainability, 15(16), 12362. https://doi.org/10.3390/su151612362
  22. Herry, A. P., Farida, F., & Lutfia, N. I. (2018). Performance analysis of TPM implementation through Overall Equipment Effectiveness (OEE) and Six Big Losses. IOP Conference Series: Materials Science and Engineering, 453, 012061. https://doi.org/10.1088/1757-899X/453/1/012061
  23. Irwansyah, D., Harahap, M. R. F., Erliana, C. I., Abdullah, D., Sari, A., Siregar, N., … Hartono, H. (2019). Improvement Suggestion Performance of Blowing Machine Line 4 with Total Productive Maintenance (TPM) Method at PT. Coca-Cola Amatil Indonesia MedanUnit. Journal of Physics: Conference Series, 1361(1), 012053. https://doi.org/10.1088/1742-6596/1361/1/012053
  24. Jannahti, A. B., Lasmana, C., & Fauzi, M. (2024). Implementation of Total Productive Maintenance (TPM) Using Overall Equipment Effectiveness (OEE) Method on HPLC Instruments in Laboratory. Jurnal Teknik Industri: Jurnal Hasil Penelitian Dan Karya Ilmiah Dalam Bidang Teknik Industri, 10(1), 223. https://doi.org/10.24014/jti.v10i1.26222
  25. Livia, K., & Fewidarto, P. D. (2016). Evaluasi Peningkatan Kinerja Produksi melalui Penerapan Total Productive Maintenance di PT Xacti Indonesia. Jurnal Manajemen Dan Organisasi, 7(1), 32–47. https://doi.org/10.29244/jmo.v7i1.14067
  26. Lozada-Cepeda, J. A., Lara-Calle, rés, & Buele, J. (2021). Maintenance Plan Based on TPM for Turbine Recovery Machinery. Journal of Physics: Conference Series, 1878(1), 012034. https://doi.org/10.1088/1742-6596/1878/1/012034
  27. Macalinao, J.-C. E. (2023). Implementation of Total Productive Maintenance in a Local Pharmaceutical Manufacturing Company in the Philippines. Matrix Science Pharma, 7(4), 119–123. https://doi.org/10.4103/mtsp.mtsp_18_23
  28. Manjunatha, B., Srinivas, T. R., & Ramachandra, C. G. (2018). Implementation of total productive maintenance (TPM) to increase overall equipment efficiency of a hotel industry. MATEC Web of Conferences, 144, 05004. https://doi.org/10.1051/matecconf/201814405004
  29. Meca Vital, J. C., & Camello Lima, C. R. (2020). Total Productive Maintenance and the Impact of Each Implemented Pillar in the Overall Equipment Effectiveness. International Journal of Engineering and Management Research, 10(02), 142–150. https://doi.org/10.31033/ijemr.10.2.17
  30. Mishra, R. P., Gupta, G., & Sharma, A. (2021). Development of a Model for Total Productive Maintenance Barriers to Enhance the Life Cycle of Productive Equipment. Procedia CIRP, 98, 241–246. https://doi.org/10.1016/j.procir.2021.01.037
  31. Molla, S., Md Siddique, I., Siddique, A. A., & Abedin, Md. M. (2023). Securing the Future: A Case Study on the Role of TPM Technology in the Domestic Electronics Industry amid the COVID-19 Pandemic. Journal of Industrial Mechanics, 8(3), 41–51. https://doi.org/10.46610/JoIM.2023.v08i03.005
  32. Musthopa, Harsanto, B., & Yunani, A. (2023). Electric power distribution maintenance model for industrial customers: Total productive maintenance (TPM), reliability-centered maintenance (RCM), and four-discipline execution (4DX) approach. Energy Reports, 10, 3186–3196. https://doi.org/10.1016/j.egyr.2023.09.129
  33. Musyafa’ah, M., & Sofiana, A. (2022). Analysis of Total Productive Maintenance (TPM) Application Using Overall Equipment Effectiveness (OEE) and Six Big Losses on Disamatic Machine PT. XYZ. OPSI, 15(1), 56. https://doi.org/10.31315/opsi.v15i1.6630
  34. Nallusamy, S., Kumar, V., Yadav, V., Prasad, U. K., & Suman, S. K. (2018). Implementation of total productive maintenance to enhance the overall equipment effectiveness in medium scale industries. International Journal of Mechanical and Production Engineering Research and Development, 8(1), 1027–1038
  35. Nurprihatin, F., Meilily, A., & Tannady, H. (2019). Total Productive Maintenance Policy to Increase Effectiveness and Maintenance Performance Using Overall Equipment Effectiveness. Journal of Applied Research on Industrial Engineering, 6(3), 184–199. https://doi.org/10.22105/jarie.2019.199037.1104
  36. Pai, M. P., Ramachandra, C. G., Srinivas, T. R., & Raghavendra, M. J. (2018). A Study on Usage of Total Productive Maintenance (TPM) in Selected SMEs. IOP Conference Series: Materials Science and Engineering, 376, 012117. https://doi.org/10.1088/1757-899X/376/1/012117
  37. Pinto, G., Silva, F. J. G., Baptista, A., Fernandes, N. O., Casais, R., & Carvalho, C. (2020). TPM implementation and maintenance strategic plan – a case study. Procedia Manufacturing, 51, 1423–1430. https://doi.org/10.1016/j.promfg.2020.10.198
  38. Prabowo, H. A., Fahturizal, I. M., & Kurnia, H. (2024). Authorship Correction: Application of the Total Productive Maintenance to Increase the Overall Value of Equipment Effectiveness on Ventilator. Jurnal Optimasi Sistem Industri, 23(1), 120–129. https://doi.org/10.25077/josi.v23.n1.p120-129.2024
  39. Prasmoro, A. V., & Ruslan, M. (2020). Analisis Penerapan Total Productive Maintenance (TPM) dengan Metode Overall Equipment Effectiveness (OEE) pada Mesin Kneader (Studi Kasus PT. XYZ). Journal of Industrial and Engineering System, 1(1), 53–64. https://doi.org/10.31599/jies.v1i1.167
  40. Priyono, S., Machfud, M., & Maulana, A. (2019). Penerapan Total Productive Maintenance (TPM) Pada Pabrik Gula Rafinasi di Indonesia (Studi Kasus: PT. XYZ). Jurnal Aplikasi Bisnis Dan Manajemen. https://doi.org/10.17358/jabm.5.2.265
  41. Pujotomo, D., & Septiawan, H. (2012). Analisis Total Productive Maintenance Pada Line 8/Carbonated Soft Drink Pt Coca-Cola Bottling Indonesia Central Java. J@ Ti Undip: Jurnal Teknik Industri, 2(1), 23–36
  42. Rahman, M., Islam, M., & Rabby, M. (2018). Implementation of total productive maintenance (TPM) to enhance overall equipment efficiency in jute industry–A case study. International Journal of Innovative Science and Research Technology, 3(4), 582–587
  43. Reis, M. D. O. dos, Godina, R., Pimentel, C., Silva, F. J. G., & Matias, J. C. O. (2019). A TPM strategy implementation in an automotive production line through loss reduction. Procedia Manufacturing, 38, 908–915. https://doi.org/10.1016/j.promfg.2020.01.173
  44. Ribeiro, I. M., Godina, R., Pimentel, C., Silva, F. J. G., & Matias, J. C. O. (2019). Implementing TPM supported by 5S to improve the availability of an automotive production line. Procedia Manufacturing, 38, 1574–1581. https://doi.org/10.1016/j.promfg.2020.01.128
  45. Rizkya, I., Sari, R. M., Syahputri, K., & Tarigan, U. (2021). Evaluation of total productive maintenance implementation in manufacture. IOP Conference Series: Materials Science and Engineering, 1122(1), 012059. https://doi.org/10.1088/1757-899X/1122/1/012059
  46. Sahoo, S., & Yadav, S. (2020). Influences of TPM and TQM Practices on Performance of Engineering Product and Component Manufacturers. Procedia Manufacturing, 43, 728–735. https://doi.org/10.1016/j.promfg.2020.02.111
  47. San, S. (2021). A Systematic Literature Review of Total Productive Maintenance on Industries. Performa: Media Ilmiah Teknik Industri, 20(2), 97. https://doi.org/10.20961/performa.20.2.50087
  48. Shannon, N., Trubetskaya, A., Iqbal, J., & McDermott, O. (2023). A total productive maintenance & reliability framework for an active pharmaceutical ingredient plant utilising design for Lean Six Sigma. Heliyon, 9(10), e20516. https://doi.org/10.1016/j.heliyon.2023.e20516
  49. Singh, S., Agrawal, A., Sharma, D., Saini, V., Kumar, A., & Praveenkumar, S. (2022). Implementation of Total Productive Maintenance Approach: Improving Overall Equipment Efficiency of a Metal Industry. Inventions, 7(4), 119. https://doi.org/10.3390/inventions7040119
  50. Suliantoro, H., Susanto, N., Prastawa, H., Sihombing, I., & Mustikasari, A. (2017). Penerapan Metode Overall Equipment Effectiveness (OEE) dan Fault Tree Analysis (FTA) untuk Mengukur Efektifitas Mesin Reng. J@ti Undip : Jurnal Teknik Industri, 12(2), 105. https://doi.org/10.14710/jati.12.2.105-118
  51. Sumasto, F., Safitri, I. N., Imansuri, F., Pratama, I. R., Wulansari, I., Solih, E. S., & Dzulfikar, A. (2024). Enhancing Overall Equipment Effectiveness in Indonesian Automotive SMEs: A TPM Approach. Journal Européen Des Systèmes Automatisés, 57(2), 383–396. https://doi.org/10.18280/jesa.570208
  52. Wickramasinghe, G. L. D., & Perera, M. P. A. (2022). Total Productive Maintenance, Affective Commitment and Employee Retention in Apparel Production. Merits, 2(4), 304–313. https://doi.org/10.3390/merits2040021
  53. Xiang, Z. T., & Chin, J. F. (2021). Implementing Total Productive Maintenance in A Manufacturing Small or Medium-Sized Enterprise. Journal of Industrial Engineering and Management, 14(2), 152. https://doi.org/10.3926/jiem.3286

Last update:

No citation recorded.

Last update: 2025-10-20 10:45:47

No citation recorded.